By Bill Carreira
This booklet offers the belief of Lean production in a lucid and neat method; reader may be caught to it to finish, specifically due to its such a lot of everyday-kind of actual tales.
Read or Download Lean Manufacturing That Works: Powerful Tools for Dramatically Reducing Waste and Maximizing Profits PDF
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Extra resources for Lean Manufacturing That Works: Powerful Tools for Dramatically Reducing Waste and Maximizing Profits
Sample text
This example addressed your question of how you would use throughput theory in real life. In this example, I’m going to make element 50, fusing, my bottleneck. Fusing is the hot staking of an armature commutator tang over the copper wire to connect the unit electrically and burn the insulation off of the magnet wire. It requires a very specialized machine. 97 minute; the fusing time for motor 2 is almost double because motor 2 has twice as many tangs on its commutator. Using all available fusers allows us to produce 960 units of motor 1 or 495 units of motor 2 per eighthour shift.
One of the most common metrics is inventory turns. I spend a lot of time working with cross-functional manufacturing teams that are involved with implementing cells and flow processes. I am frequently accused of oversimplifying issues, and I remain guilty as charged. The scenario is a team training session in lean concepts. Here’s one of my favorite exchanges: Me: OK, let’s talk about inventory turns. Anybody here familiar with the term? I’m sure many of you have heard it; what’s it mean? ) Me: How often do you buy groceries?
John: Well, I get paid once a week, on Thursday, and we go grocery shopping for the week on Thursday evening. Me: I see. If we look at the way you manage inventory (groceries) in your home business, your inventory turns are 52. Once a week, or .......................... 10915$ $CH5 08-25-04 11:40:25 PS PAGE 24 25 INVENTORY AND CARRYING COST fifty-two times a year, you purchase seven days of groceries (inventory). Between Thursday and the following Wednesday, your inventory is consumed, and on the next Thursday you buy another seven days of groceries (inventory).
