By J. Paulo Davim
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As a result, high order dispersion is achieved. All thermoplastics and cryogenically cooled thermo set plastics are processed in this method. Modified polymer matrix pellets or powder are formed as sheets using a compression moulding machine and used for preparing nano composites. Figure 2. schematic of Ball milling process to mix plastic and filler. Manufacturing of Polymer Nano Composites 29 In Situ Polymerization This process is effective for all types of polymers, especially for the types that cannot be processed as stated above.
This method allows grafting or binding of polymer molecules on the surface of nano filler. In-situ polymerization has given the highest level of dispersion, when compared to any other technique. MANUFACTURING METHODS Composites are manufactured by various methods. Hand layup, filament winding, pultrusion, extrusion etc. are few of the widely used techniques. Composites contain two main ingredients, the fibre and the matrix. Fibre is majorly the load bearing member and matrix keeps them in its place.
The following tools may be required. a base plate, separator film, mould, pot, brush, roller and top plate. Upon base plate mould with separator film is placed. Separator could be a film of deboning spray of non-sticky polymer like Teflon. Inside the mould, a layer of resin is coated first followed by fibre. The fibre could be unidirectional, bidirectional, inclined or woven mat. It is then rolled using a roller gently. This ensures removal of entrapped air bubbles and uniform deposition of matrix under the fibre.